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 The
QSM (Pin) technology was one of the decisive co-developments made by
TROESTER in the mid 70's. This technology, which has been continuously
updated since then, allows tire manufacturers and other
rubber-processing industrial sectors to process a diverse range of
rubber compounds and still achieve optimum plastification without an
extrusion screw changeover. The easy transference of this technology
to all extruder sizes - in addition to the outstanding results in
output and quality - was decisive in the rapid spread of this
cold-feed extruder to all areas of the rubber industry. The
QSM-Extruder is thus the complete, universal system for the entire
range of rubber compounds.
A QSM (cross-flow mixing) Extruder is of a
similar design to a conventional cold-feed extruder. The difference lies
in the combination of screw and barrel which depending on the application,
is equipped with up to 12 pin rows. The pins eliminate a problem which
leads to a noticeable drop in throughput and extrudate quality in the
operation of large, conventional cold-feed extruders. Due to temperature
and viscosity differences, where no material exchange occurs between
neighboring compound layers, "islands" form in the rotating flow
between the screw flights. These layers insulate themselves from each
other, thus preventing proper mixing of the extrudate.
The QSM pins which are inserted through the
barrel from the outside (see diagram below), divide the flow off rubber,
invert it and mix the layers with each other. This results in the
formation of permanent new surfaces and leads to an intensive exchange of
materials and heat (see photograph above). |