The ROTOMEX gear extrusion system from
TROESTER represents an extremely cost-effective solution when for
example, it is used as a strainer for elastomers, as a pelletiser or a
pre-warming machine for feeding calenders or moulds. Its wide-ranging
applications in processing rubber compounds and its flexibility for
plant point-of-use means a 30 - 40% reduction
in the capital outlay for a ROTOMEX gear extruder , compared to a
screw-type extruder. This new extrusion system only requires one gear
pair to plasticise and homogenise the rubber compound, i. e. its mode
of action is analogous to that of a gear pump. The ROTOMEX is fed with
one cold rubber strip. With the help of the feed gears, all common
rubber compounds are drawn-in without problems. The gear pair then
transports the material along the internal walls of the housing. The
resultant friction heats and plasticises the material. An integral
temperature control unit ensures that the process temperature is kept
constant. A striking feature of the system is rapid compound
change-over with very low material loss. Compared to screw-type
extruders, the ROTOMEX enables the rubber compounds to be plasticised
and homogenised at markedly lower extrudate temperatures. Advantage:
the ROTOMEX can also be used to strain highly-accelerated compound and
extrude pre-shaped profiles for further processing. The operating pressures
ensure high throughput rates, even with the smallest mesh sizes. The
gear extrusion system has an energy requirement approx. 70% below that
of a comparable screw-type extruder (this represents a specific energy
requirement of approx. 20-25 Wh/kg). Its simple design comprising
pump system with a D.C. motor means the ROTOMEX requires minimal
floor space.
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