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The
salt bath is used to heat and vulcanize sealing profiles made of
compact, microporous and mainly peroxide-cured rubber compounds with
and without metal carrier. Single and multiple profiles can be
produced.
All functional groups are of completely
modular design. This allows a line equipped with a controlled profile
haul-off to be structured specifically for the customer's need or the
process requirement at low cost. Because of the adjustable and tiltable
infeed conveyor, it is possible to change the extrusion dies
uninterrupted and to thread the profiles over the entire length of the
line with the pneumatic opening of the lower door segments.
In case of combined spray/immersion lines
the profile surfaces and profile lips are sprayed thoroughly with salt
already at the beginning of the treatment section. This ensures that the
vulcanization process begins evenly at the sensitive sections. The
immersion roller sections are divided into two or more section with
separate drives guarantee a safe transportation of the profiles and to
compensate for profile elongation.
Knock rollers and hot-air nozzles ensure
that the salt is withheld at the end of the immersion section. They
thoroughly pre-clean the profiles and keep the salt discharge to a
minimum. The remaining salt is removed in the washing station that
follows. The washing water containing the salt is returned via a salt
recovery system. This combined device for washing, cooling and recycling
makes production environmentally friendly in the fullest sense.
TROESTER salt bath systems meet the
general demands for economical and environmentally friendly operation in
special ways: The use of natural gas for heating the salt melt and the
optimization of the thermal economy keep the energy costs low.
Integrated salt recovery systems as well as re-cooling systems largely
avoid the discharge of salt during the washing and cooling
processes. |